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DrillDown Icon Hardware and Software Requirements for Installing SQL Server
DrillDown Icon List of Modules Converted to MANEX Client Server
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DrillDown Icon Material Planning
DrillDown Icon Purchase Order Management
DrillDown Icon Material Requirement Planning (MRP)
DrillDown Icon Prerequisites
DrillDown Icon Introduction
DrillDown Icon Fields & Definitions
DrillDown Icon MRP Action Tab
DrillDown Icon Create POs
DrillDown Icon Create WO's
DrillDown Icon Item Master Tab
DrillDown Icon Quantity Info Tab
DrillDown Icon MRP Info Tab
DrillDown Icon Notes Tab
DrillDown Icon Customer Tab
DrillDown Icon Supplier Tab
DrillDown Icon Mfgr Part Spec Tab
DrillDown Icon How To .....
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DrillDown Icon In-Plant Store (IPS) (OPTIONAL Module)
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MRP Action Tab
 
 
MRP Actions: displays the results of a find and allows further item sorting and selection



Definition of Material Requirements Planning Action Fields:

Last MRP Run  This is the date and time for the last material Requirements Planning run. 
 The "Last MRP Run" button located in RED at the top of the screen will be displayed in a larger font if MRP run failed due to an AVL issue and there will be brief comment explaining what issues the MRP run encountered. This will allow any user that might not have seen the xls spreadsheet to be aware of what had taken place on the last attempt to run MRP.   For further detail see Article #729.
See Article #4765 for further detail on how to Use the X-Reference Find


Sorting, Searching and Selecting in the MRP Action Screen
 

The user may sort by the Part Number, Class or Description by depressing the appropriate button.

To sort the contents of the Summary screen by Part Number, Part Class or Description, click the button. It will turn red and the list will automatically sort in ascending alphanumeric sequence per the selection.

To search for an item by Part Class, click Class and enter the first few characters of the Part Class in the Search by Part Class field. The list will scroll down to the first incidence of each character in the sequence entered.If a character is not found in the position typed, the list will scroll to the bottom.

To Search for an item by Description starting with the 1st character on the left, click Description and begin entering the first characters in the field. The list will scroll down to the first incidence of each character in the sequence entered.If a character is not found in the position typed, the list will scroll to the bottom.

To Search for an item by a word or character string anywhere in the Description, click on Description, click on the Left button next to the Search by Description window (changes to Random).

Enter the search word or characters in the window. Hit return and the first match in the list will be highlighted. Click on the window and hit return to highlight the next match in the summary list. After the last match or if a match is not found, the last item in the summary list will be highlighted.

To visually search the summary list, use the scroll bar or arrows to the right of the list.The Source (Buy, Make or Phantom) and total On Hand quantity is displayed in the last two columns.

For further Details on any item in the Actions main body list, highlight the item by a search or mouse click and select the appropriate Tab to display the desired detail information. To display changes made in other windows or by other users while this window is open, repeat the Material Requirements Find and refresh the screen data.

FILTERS:

Buyer The valid buyer code, or ALL buyers. 
Actions

The Material Requirements Planning action displayed, or ALL Actions.

Date Filter

The horizon date for the Material Requirement Planning actions.Parts with actions beyond this date are excluded from the report.

Days

A short-cut to the horizon date. Entering the number of days (from the current date), changed the Date Filter accordingly.

Main Body

Part Number

The item/part number is a unique identifier for every Item Master record entered into the database. 

Revision

The part Number revision for the item.

Part Class

This is a general part, product or item classification.

Part Type

Type is a sub-classification of Part Class.

Description This is the field of descriptive data about the item.
Part Source

This field is hard coded in the system.BUY is for purchased parts and assemblies, MAKE for an item made in-house (assemblies and sub-assemblies) and PHANTOM for a number used to define a collection of items that does not exist as a separate assembly built on a Work Order (ship kits, upgrade packages, spares kits, etc.).

Material Requirements Planning Action List  in Stock Units Of Measure:

The information listed in this section pertains to the highlighted part number in the main body above. To see the list for another part number, highlight the part number in the main body.  
 
NoteDates are calculated with the Production Calendar

Action 

Defines the Material Requirements Planning action to be taken for the highlighted part.  There are several different actions that will appear depending on the part.  For example if the Part is a Make/Phantom part and the action originates from a higher level assembly for the Phantom, MRP will display "PHANTOM" in this section and that will indicate to the user that there are no actions required but is listed so users can investigate where component actions are originating from.  If the Make/Phantom is required directly for an order itself, it will now follow the same WO action rules as a regular Make Product would.

Balance Quantity

The projected balance of inventory for the part selected.  MRP will display the stock qty UOM. 

New Quantity

Displays the new quantity that the action requires.  MRP will instruct you to Purchase the Stock qty UOM, not the Purchase UOM.  The PO Module will display the UOM conversion (if applicable).   

NOTE:  When creating a PO for an item with different purchasing and stocking UoMs, be sure to enter the MRP suggestion into the Stocking qty field rather than the purchasing qty field.  The system will automatically convert the stocking unit into the purchasing unit for the purchase order qty.

For Example: if the item has inches for Stock UoM and Feet for Purchasing UoM, and the MRP demand is 24 , the buyer would enter the qty of 24 into the stocking qty field and the PO would automatically convert it to 2 feet in the purchasing qty field.  So the supplier deals in feet, but ManEx deals in inches.  The conversion between the two are established in the Unit of Measure & Conversion module.

Original Date

Displays the original (current) date of the existing action. 

New Date Displays the new date that the action requires. For a buy part the New Date is arrived by subtracting the Kitting and Production Lead times setup for the Make part from the Sales Order Ship Date.  For a Make part the New Date is the Sales Order Ship date.  See Article #3064  for futher detail on how the Lead Times for a Level BOM are calculated. 
Days Late

If the action date is earlier than the current date, the number of days late for the action is shown.

Date to Take Action

This is the date by which the action listed must take place. Changing the leadtime of a Buy part will NOT change the due date, only the date to take action.  For a Buy part this date is arrived by subtracting the Purchase Lead time from the New Date.  For a Make part this date is arrived by subtracting the Kitting and Production Lead times from the New Date which is the Sales Order ship date.

See Article #2671

This portion of the MRP module is not fully completed yet in the current version. It is still a work in progress. While it displays the WO’s for quick reference you will still actually have to go into the WO module to create the WO’s as needed. You can also create WO’s directly in the SO module as well at the time you’re creating the Sales orders. 




Clicking on the  button will bring up the following:

Definition of fields in the Projected Inventory screen:

Date

The projected date of a Materials Requirements Planning action.

Reference

The Material Requirements Action.

Quantity The quantity of parts involved in the Material Requirements Planning action.
Project  The project number assigned to the PO.
Balance 

The projected balance of inventory for the part selected.

After depressing the Projected inventory button, highlight and double click on a WO, SO, PO, etc.   This will bring up another drill down screen as follows which will display the Material Requirements Planning Detail.  This screen allows user to Sort, Search, or Drill down to the WO, SO, PO. etc.

Material Requirements Planning Field Definitions:

Work Order Number  This is the Work Order Number in the system. 
Customer Name  The name of the Customer for which the assembly will be made. 
Part Number

This is the assembly part number where the component part number is highlighted.

Balance

This is the balance for the Work Order Listed.

Original Ship Date This is the original scheduled ship date of the assembly.

After highlighting and double clicking on a part number in the main body, the Material Requirements Planning Demands and Approved Vendors List will appeared, as displayed below.  This screen will allow users to Sort, Search, or Drill Down to the WO, SO, etc. level.

Material Requirements Planning Demands and Approved Vendor List Field Definitions:

Order Number 

This is the Work Order Number the system is proposing. 

Required Quantity For the Work Order proposed, this is the quantity of the component part number which will be required.
Required Date The date when the component part number highlighted is required to be released to the assembly floor. 
Customer The name of the Customer for which the assembly will be made, if known.  If the customer is not known, an explanation will appear.
Part No This is the Assembly/Part number No the demand is for
Revision This is the Revision for the assembly/Part number the demand is for

AVL

Mfgr 
This will list the Mfgr's approved on the BOM 
Mfgr Part Number 
This will list the Mfgr PN's approved on the BOMNOTE:  If "GENR" is approved on the BOM MRP will consider any inventory for that part even if the AVL is not approved on the BOM. 


 
 
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