One method for reducing the transactions required for tracking inventory on large production runs is to follow these steps:
- Create a warehouse location called floor-stock (if this is the only warehouse you will use for auto-kitting, then disable auto-kitting for all other warehouses).
- Load all needed material into that location.
- Establish a safety stock if needed.
- Create WOs as needed and auto-kit from the floor-stock location.
NOTES:
- Autokitting will not pull from WO-WIP until all other inventory locations are consumed. However, auto-kitting will not create WO-WIP locations either. So large runs should not have excess invetory on the floor.
- MRP will keep up with material requirements for the work orders if they are established ahead of time. Otherwise, the floor-stock location can be replenished by visually inspecting the inventory location and purchasing more as required.
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