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DrillDown Icon Case Write-up - 18
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Business Case Solutions - 18 - Counterfeit Components
Business Case Solutions

Although counterfeit components are not common, they are becoming more common and it is important for companies working in high reliability products to have established procedures and methods to identify and control counterfeit components.
 
Common Signs of Counterfeiting*-
  • Part Markings - Improperly marked components are a key indicator of counterfeiting. The markings may be poor reproductions of the original designs, double markings as the counterfeiters stamp over the original etchings, or incorrect sizing and layout (i.e. 3 lines of text instead of 2).
  • Incorrect Device Lead Type - if a component should have gold leads, but does not, the part should be considered suspect and investigated before use.
  • Lead Conditions - damaged, tinned, or corroded leads are common indicators of counterfeit components.
  • Component Condition - reclaimed parts sold as new have suspect reliability.  Some indicators are improper or missing documentation, minor damage, presence of solder on leads, etc.
Common Sources of Counterfeit Components-
  • The most common source of counterfeit components are non-franchised distributors.  While they are not the ONLY source, they are responsible for a majority of counterfeit components.

Methods for Prevention -

  • Trusted Sources - All at-risk components should be purchased only from the manufacturer or franchised distributor.  If this is not possible, then incoming components should be thoroughly inspected and tested to ensure their validity.
  • Incoming Inspection - Inspecting incoming inventory for known and possible signs of counterfeiting should reduce the risk and increase reliability.
  • Certificates of Compliance - requiring a certificate of compliance and verifying the certificate will not completely prevent counterfeit parts (due to the possibility of counterfeit certificates), but it can significantly reduce the probability and provide traceability.
  • Quality Systems Audit - periodically auditing the suppliers quality processes can ensure they are doing everything possible to prevent the shipment of counterfeit components.
 
 
*information comes from "Counterfeit Electronic Parts" report by Brian Hughitt, NASA 2008
Article ID: 3253