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DrillDown Icon MANUALS and Other Info for SQL MANEX Client Server
DrillDown Icon Customer Relationship Management (CRM)
DrillDown Icon ManEx Minute
DrillDown Icon WireHarness Manufacturing
DrillDown Icon Alternate Parts
DrillDown Icon Outsource Management
DrillDown Icon Documentation Control
DrillDown Icon Supply Chain Management
DrillDown Icon Happy Holidays
DrillDown Icon Customer Credits
DrillDown Icon Publication Changes
DrillDown Icon System Triggers
DrillDown Icon Multi-shift communications
DrillDown Icon Find by Ref Desg
DrillDown Icon BoM Importing
DrillDown Icon Kitting By BoM
DrillDown Icon Minimum Buys and Residual Inventory
DrillDown Icon Customer Part Number Cross Referencing
DrillDown Icon Performance Tracking
DrillDown Icon Work Order Numbering
DrillDown Icon Inventory by Project
DrillDown Icon Counterfeit Components
DrillDown Icon WC Priorities and Scheduling
DrillDown Icon ManEx Minute - Attrition & Scrap
DrillDown Icon ManEx Minute - Kitting
DrillDown Icon Business Case Solutions - 15
DrillDown Icon ManEx Solution - 15
DrillDown Icon ManEx Minute - Assembly Revisions
DrillDown Icon ManEx Minute - Cycle Counting
DrillDown Icon ManEx Minute - Order Status Updates
DrillDown Icon ManEx Minute - Excess Inventory
DrillDown Icon ManEx Minute - MRP Filtering
DrillDown Icon ManEx Minute - Part Shortage Tracking
DrillDown Icon ManEx Minute - Reader Survey
DrillDown Icon ManEx Minute - Supplier Communication
DrillDown Icon ManEx Minute - Production Flexibility
DrillDown Icon ManEx Minute - AVL Management
DrillDown Icon ManEx Minute - Production Offsets
DrillDown Icon ManEx Minute - Obsolescence of MPN
DrillDown Icon ManEx Minute - Customer Owned Inventory
DrillDown Icon ManEx Minute - MRP Sharing
DrillDown Icon ManEx Minute - Announcement
DrillDown Icon Survey Results
DrillDown Icon ManEx Component Exchange
DrillDown Icon ManEx Supplier Directory & Rankings
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ManEx Solution - 15 - Kitting


ManEx Case Solution

ManEx has several standard and optional features designed to streamline the kitting process.  This provides unmatched visibility and control.  Additionally, planned upgrades to increase visibility, documentation, and ease-of-use are close to completion.

  • Kitting Schedule - ManEx provides a list of kits to pull with due dates, and quantities.  This allows kitting to know what needs immediate action and when it is due.  It also provides the number of components in each kit to help determine time required to pull a kit and better plan kitting activities.
  • Kitting by Work Center - Instead of pulling all parts for all work centers, ManEx allows kitting by Work Center.  This enables kitting to better manage all kitting activities and pull only what is currently needed for any given work center.
  • Kitting Assemblies with No Components - For proto-type, small quick-turn, or one-time consigned production builds, ManEx allows production to process assemblies with no components and record shortages.  This enables a faster turn and eliminates the work of loading and processing a Bill of Material that may not be needed after the current run.  If the assembly is later converted to turnkey or becomes a regular order, users can load components as needed.
  • AVL Control - ManEx provides full visibility and control of internal and customer AVLs.  This allows purchasing to consolidate purchases to increase buying power, and production to produce according to customer specifications.  It also makes it easy for kitting to know what is approved for a given kit and pull only approved parts.
  • Consigned Inventory Tracking - ManEx allows users to create and manage assemblies with both turnkey and consigned components.  The fully integrated consigned inventory management will allow users to track and use consigned parts as needed.
  • IPS Module - The optional In-Plant Store module offers several key benefits to the kitting process.  In addition to facilitating management and control of vendor owned inventory, many use it to track customer provided inventory.  This provides complete visibility for customer records and allows and seamless transition from consignment to turnkey once the consigned parts are consumed.  Unless a component is exclusively and permanently consignment, the IPS module may be the best way to manage it in ManEx.

In Process Upgrades 

  • IPKey Tracking - As part of the Bar-code module, ManEx is finishing an upgrade to add capabilities for complete and detailed tracking of inventory at the package level.  In addition to benefits in other areas, IPKey will significantly simplify kitting.  Scanning the bar-code will allow users to check AVL, record lot/date code and serial number information, issue package quantities, and print kit labels all in one step.  This also adds the potential of tracking actual material costs for each Work Order.
  • Production Machine Interface- Another benefit of the IPKey upgrades is the ability to interface with third party interfaces with production machines.  This will allow ManEx to feed kit information to the machines and for the machines to feed usage information back to ManEx. 
 
CONCLUSION
 
NE Company was able to implement process changes and convert many of their consigned part numbers to IPS parts.  They are planning to implement the IPKey changes as soon as they are released.  While current production levels make it difficult to fully realize the benefit of the process improvements, management is confident that these changes will keep kitting as lean as possible and protect their margins. 
Article ID: 3233